Quality problems in production? This can be expensive - and put a company's reputation at serious risk. This practical example from our collaboration with STAHLWILLE shows how an automotive customer not only optimized its production by using our PG worker guidance solution, but also saved costs in the long term.
The initial situation: Quality defects in a foreign plant
A long-standing customer from the automotive industry was struggling with considerable quality problems in one of its plants abroad. The result: a costly recall campaign that cost the company a six-figure euro sum - and revealed an urgent need for action.
The solution: plant management with PG
Together with our partner STAHLWILLE Eduard Wille GmbH & Co KG, we set up three workstations with our PG worker guidance software in Germany within just a few days. These were then transferred to the foreign plant concerned, together with the tools and infrastructure.
Thanks to the user-friendly structure and intuitive operation, the training of the employees on site was completed quickly - and the new production standard was immediately ready for use.
"There have been no more quality problems since the changeover. According to the customer, the error rate has been reduced to 0%."
- Alexander Grosser, Business Development Manager, STAHLWILLE
The result: 100% quality - 100% satisfaction
The effect was immediately measurable: since the introduction of PG worker guidance, there have been no more errors in production. The customer reports a 100% elimination of the quality problems that previously occurred. In addition, he benefits in the long term from sustainably higher process reliability and savings by avoiding future recalls.
Why PG?
Our PG solution ensures:
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Clear step-by-step instructions at the workplace
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Integrated testing and documentation functions
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Flexible adaptability to production environments worldwide
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Traceable, error-free processes - even with a large number of variants
Conclusion: Worker guidance that works immediately
This project shows how rapid, well thought-out implementation with the right partners can bring immediate improvements - both qualitatively and economically. Anyone who invests in smart worker guidance today will secure a real competitive advantage.
🎥 You can find the full interview with Alexander Grosser from STAHLWILLE here: 👉 Watch the video now