Let's take an uncomfortable look at the reality in many manufacturing companies: Despite state-of-the-art machines and sophisticated processes, people often remain the biggest weak point in quality assurance. Why? Because we often regard inspection processes as routine that "somehow already works".
The truth is: In most companies, we still rely on the gut feeling of experienced employees when it comes to critical quality checks. It sounds trustworthy, but it's a high-risk game. Because even the best inspector has a bad day, is distracted or simply overlooks something.
The result? Inconsistent test results, fluctuating product quality and, in the worst case, expensive recalls. Not to mention the enormous stress for your employees who have to work under this pressure every day.
Many companies are aware of the problem, but shy away from the expense of a changeover. But the longer you wait, the greater the risk. At a time when customers and authorities are looking more and more closely, a lack of precision in quality assurance can quickly threaten a company's existence.
The solution is not to take people out of the process completely. Instead, you need clear, standardized rules and processes that optimally combine the expert knowledge of your employees with digital precision. This not only creates consistent quality, but also relieves your auditors and gives them the security they need for their important work.
The first step is often the hardest: take a critical look at your existing inspection processes. Where do you still rely too much on "we've always done it this way"? Where do you lack clear guidelines and digital support?
What is the situation in your company? Do you still rely on gut feeling when it comes to quality controls or have you already taken the step towards standardized, digital inspection processes?